Longevous Alkali Corrosive

(Product No.: FAS-7)
It can be used in corrosive auxiliary reagent of alkali corrosion for aluminum alloy section bars. And it can combine with aluminum ion actively, restrain the over-corrosion, and increase the concentration of aluminum ion in the trough.

1. Technical Parameters and Operation Conditions:
1.1 Trough Setting Parameters:
NaOH: 40-60g/1
FAS-7: 15-20g/1
Operation Temperature: 40-600C
Treatment Time: 1-10min, variable according to the requirement of workpiece.

1.2 While building the trough, users should consider installing a heating or cooling device, especially the high temperature caused by polishing workpiece will result in the difficult control of treatment time and surface quality.

1.3 The treatment time can be decided according to the actual conditions. As the requirements of manufactories are different, the treatment time should be set accordingly.

2. Routine Maintenance
FAS-7 has been developed to meet the requirements for surface treatment of aluminum section bars. It has an integrated function of smoothing, corrosion-restraining, surface-activating and aluminum ion-combining. And it meets the needs of various surface pretreatments of aluminum materials. The highest aluminum concentration is 140g/l.

The following requirements should be met in the routine maintenance:
2.1 The operation temperature should be kept constant, and the cross contamination should be avoided.
2.2 The longevous alkali corrosive should be replenished according to the principle of “less quantity, more times”.
2.3 .When the content of aluminum ion exceeds 140g/l, it is required to clean up the residuals in the bottom of the groove before it can be used again.
2.4 FAS-7 should be replenished at 10-12% NaOH.

3. Consumption Parameters:
As the treatment requirements are different, the consumption is different accordingly. The detailed information is as follows:

NaOH(98%):10-15kg
FAS-7:1-3.5kg

3.1 General Treatment (including the treatment after acid corrosion)
NaOH (98%): 10-15kg
FAS-7: 1-3.5kg
Assumption (for one ton of aluminum materials): 20-35kg (depending on the surface requirement)

NaOH(98%):25-35kg
FAS-7:2.5-3.5

3.2 Emery Treatment
NaOH (98%): 25-35kg
FAS-7: 2.5-3.5kg
Assumption (for one ton of aluminum materials): 20-35kg (depending on the surface requirement)

4. Requirement of Environment Protection:
The sedimentation is treated by “neutralization + drawing” mode. Also, it can be treated according to the criterion of the local environment protection department.

5. Analysis Method:
Add 2ml of trough solution to a 250ml conical flask, and add 10ml of water, then add 3g of sodium gluconate and 4 drops of 1% phenolphthalein, and then titrate the solution with 1N hydrochloric acid standard solution till the end point (the red color disappears) (V1). Add 3g of KF and rock the flask to make the KF dissolve evenly, then titrate the solution with 1N hydrochloric acid standard solution till the end point (the red color disappears) (V2).
Calculation:
Free alkali (g/1)=20*(V1-V2/3)*N
Aluminum ion (g/1)=4.5*V2*N
Note: N- equivalent concentration of hydrochloric acid standard solution

6. Related Products:
Solid Alkali Corrosive: Its chemical characteristic, analysis method, operation principle and use are the same as those of FAS-7.

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