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KJG hollow blade drying machine |
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Paddle dryer overview:
Paddle dryer is a kind of heat conduction of horizontal stirring type dryer. Because of mixing blade shape solid person paddle, paddle dryer, abroad also known as trough drier or stirring dryer. Paddle dryer abroad has developed over the years, the current models in Japan Nara machinery manufacture as representative, has now developed a double and four axis structure of two, more than 10 specifications of the series of products.
Paddle dryer is a double ( or the four shaft horizontal mixing drying device ). The earliest by former Federal Germany successfully developed, after Japan to introduce the technology, and the improvement, development of biaxial axis and a four two structure, more than 10 kinds of specifications of the products. The equipment required for drying heat by the heat conduction indirect heating, so the drying process does not need or need only a few to take a wet gas. This has greatly reduced by gas take this part of heat loss, improve the utilization rate of the heat, is a kind of energy saving type dryer. It is suitable for granular and powder drying of paste materials, may also be dried.
Equipment structure:
Biaxial paddle dryer consists of a jacketed end in W shell, cover, two blades at the two ends of the hollow shaft, end cover, a heat medium of rotary joints, metal hose and includes a gear, sprocket drive mechanism and other components.
This equipment is the core of two hollow shaft and is welded on the shaft of the hollow stirring blade. Blade shape is wedge-shaped hollow semicircular, can pass the heating medium. Apart from the mixing effect, but also equipment heat conductor, the two blade main heat transfer surface into a slope, therefore when the material and surface contact, along with the rotation of the blade, the particles quickly from the slope slide open, so that the heat transfer surface of constantly updated, enhancement of heat transfer. The blade is arranged at the bottom of the triangular scraper, to be deposited on the bottom of the shell material sweep, prevent the generation of dead. Blade arrangement and size of each part has the certain request, but also in the feed zone, a drying zone, a discharging zone in addition to blade, and another with the auxiliary mechanism, to ensure the stable operation, uniform drying. In addition, the residence time can be adjusted. Non
The heating medium can use steam, oil or water can also be used, but the heat carrier phase, wherein the hollow shaft structure is also different. When heated by steam, hot axle has simple structure; when in use of hot water heating, shaft structure is more complex, especially when the need to consider the fluid velocity, is even more so. Non
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KJG hollow blade drier is a special sector structure through the hollow blade conduction heat to dry ( cooling ) material low speed stirring type continuous indirect heating equipment. The machine in the jacket structure of the shell has two inlaid with mutually staggered blades parallel rotary shaft, each shaft is inlaid with many medals at a certain interval staggered hollow fan blade, blade two ( feeding shear plane and returns the shear plane), the shaft rotates at a low speed. Heat medium passage arranged on a rotary shaft end of the rotary joint into the hollow rotating shaft and blade, heat transfer and drying, and through the rotary joint discharge machine. In addition, the jacket will also be imported heat medium. Material from the feeding port continuous supply, through the blade in the blade near a local mixing, mixing blades, at the same time with the jacket heat conduction to dry material, the material heating while slow discharge. And by changing the overflow weir height adjusted retention time. The material from the feed into the machine, by the hollow blade is conveyed to the discharge port discharge. In the transportation of materials in the hollow blade stirring, at the same time by hollow blade and the jacket while heating evaporation drying, high thermal efficiency. The machine adopts stepless transmission connection gear box, 5-20 RPM per minute, according to the properties of the materials in regulating speed. Air from the air outlet.
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- Low energy consumption: due to indirect heating, without substantial air carrying away heat, drying and heat insulating layer arranged on the outer wall, slurry material, evaporation of water is only 1.2kg 1kg of water vapor.
- High thermal efficiency: dry heat efficiency up to 80%-90%. Heat transfer coefficient of K is 100 ~300kCal/h. ㎡. C, 10-30kg/h.㎡evaporation.
- The cost of the system is low: the unit effective volume has great heat transfer surface, shortens the processing time, equipment size small. It greatly reduces the building area and space.
- Treatment of a wide range of different materials: use of heat medium, both treating heat-sensitive materials, but also can deal with the high temperature processing of materials. Commonly used media are: steam, conducting oil, hot water, cooling water. Can be continuous or batch operation, can be applied in many fields.
- Environmental pollution: do not use the outside air, very few powder is carried. The solvent evaporation is very small, easy to deal with. The contaminated material or the solvent to be recovered, can adopt a closed circulation.
- Low operation cost: the equipment normal operation, only 1 hours / day. Low speed stirring and reasonable structure. Wear small, repair cost is very low.
- Stable operation: due to the wedge type blade special compression - expansion of stirring, the material particles and heat transfer surface contact, in the axial range, the temperature of the material, humidity, hybrid gradient is small, thus ensuring the stability of the process.
- Drying process with gas consumption, low velocity, gas with less dust, so the drying gas dust recovery and recycling device is simple, convenient, saving equipment investment. For solvent recovery of the drying process, can improve the gas concentration of solvent, the solvent recovery equipment to reduce or shorten procedure. Non
- Because the blade with special structure, the material in the drying process of alternating by extrusion and relaxation, aggrandizement drying. In addition, when the two blade reverse staggered spins, self-cleaning, therefore on the viscosity and pasty materials can also be used. Non
- The drier material retention rate is very high, the residence time of the feed rate, speed, inventory adjustment, in a few minutes to several hours between any selected, so easy to dry and not easy to dry materials suitable for. In addition, the dryer although there are a lot of stirring blades, but the material in the dryer basically from the feed inlet to the outlet of a piston flow, residence time distribution is very narrow, so the product of drying. Non
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Petrochemical Industry: polyolefin powder, polycarbonate resin, high, low density polyethylene, linear low density polyethylene, polyvinyl acetal particles, nylon 6, nylon 66, nylon 12, cellulose acetate, polyphenylene sulfide, allyl resin, engineering plastics, PVC, polyvinyl alcohol, poly styrene, polypropylene, polyester, POM, styrene~acrylonitrile copolymer, ethylene - propylene copolymer.
Environmental protection industry: PTA sludge, plating sludge, boiler ash, slag, sugar factory, pharmaceutical factory waste monosodium glutamate factory waste residue.
Feed industry: soy sauce residue, bone matrix, lees feed, food under the angle expected, apple pomace, orange peel, soybean meal, fish meal, bone, chicken feed feed additives, biological sludge
Food industry: starch, cocoa beans, corn, starch, salt, medicine.
Chemical industry: soda, nitrogen phosphorus potassium compound fertilizer, kaolin, bentonite, white carbon black, carbon, phosphorus gypsum, sodium fluoride, calcium oxide, magnesium carbonate, sodium cyanide, aluminum hydroxide, barium sulfate, calcium sulfate, calcium carbonate, dye, molecular sieve, saponin. Alcohol dregs, Oxytetracycline Residue, erythromycin, fly ash, slag, clay, kaolin, bark powder of phosphorus gypsum, gypsum red, iron oxide yellow, three magnesium silicate, alumina, acid, mycelium, nitro aniline, sodium cyanide, cartap, indigo, ASN resin, antioxidant, promoting agent DM 1010
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Characteristic Parameters table |
Model |
KJG-3 |
KJG-8 |
KJG-13 |
KJG-20 |
KJG-25 |
KJG-40 |
A |
B |
A |
B |
Heat transfer area m2 |
3 |
9 |
13 |
20 |
24 |
29 |
36 |
41 |
Active Volume m3 |
0.06 |
0.32 |
0.59 |
1.09 |
1.53 |
1.85 |
2.42 |
2.8 |
Rev. Range r.p.m |
15-30 |
10-25 |
10-25 |
10-20 |
10-20 |
10-20 |
10-20 |
10-20 |
Power Kw |
2.2 |
3.8 |
4-5.5 |
5.5-7.5 |
11-15 |
11-15 |
15-22 |
15-22 |
Apparatus width A mm |
306 |
584 |
762 |
940 |
1118 |
1118 |
1296 |
1296 |
Total width B mm |
736 |
841 |
1066 |
1320 |
1474 |
1474 |
1676 |
1676 |
Apparatus length C mm |
1956 |
2820 |
3048 |
3328 |
3454 |
4114 |
4115 |
4724 |
Total lengthD mm |
2972 |
4876 |
5486 |
5918 |
6147 |
6808 |
6960 |
7570 |
Feeding and discharge distance E mm |
1752 |
2540 |
2768 |
3048 |
3150 |
3810 |
3810 |
4420 |
Center height F mm |
380 |
380 |
534 |
610 |
762 |
762 |
915 |
915 |
Total height G mm |
762 |
838 |
1092 |
1270 |
1524 |
1524 |
1778 |
1778 |
Air inlet N |
(2)3/4 |
(2)3/4 |
(2) 1 |
(2) 1 |
(2) 1 |
(2) 1 |
(2) 1 |
(2) 1 |
Water outlet O |
(2)3/4 |
(2)3/4 |
(2) 1 |
(2) 1 |
(2) 1 |
(2) 1 |
(2) 1 |
(2) 1 |
Characteristic Parameters table(2) |
Model |
KJG-50 |
KJG-65 |
KJG-80 |
KJG-90 |
A |
B |
A |
B |
A |
B |
A |
B |
Heat transfer area m2 |
48 |
52 |
62 |
68 |
73 |
81 |
87 |
95 |
Active Volume m3 |
3.54 |
3.96 |
4.79 |
5.21 |
5.78 |
6.43 |
7.39 |
8.07 |
Rev. Range r.p.m |
10-20 |
10-20 |
10-20 |
10-20 |
5-15 |
5-15 |
5-15 |
5-15 |
Power Kw |
30-37 |
30-37 |
35-45 |
35-45 |
45-55 |
45-55 |
55-75 |
55-75 |
Apparatus width A mm |
1474 |
1474 |
1651 |
1651 |
1828 |
1838 |
2032 |
2032 |
Total width B mm |
1854 |
1854 |
2134 |
2134 |
2286 |
2286 |
2438 |
2438 |
Apparatus length C mm |
4724 |
5258 |
5410 |
5842 |
5461 |
6020 |
5537 |
6124 |
Total length D mm |
7772 |
8306 |
8865 |
9296 |
9119 |
9678 |
9119 |
9704 |
Feeding and discharge distance E mm |
4420 |
4954 |
4953 |
5384 |
5004 |
5562 |
5080 |
5664 |
Center height F mm |
1066 |
1066 |
1220 |
1220 |
1220 |
1220 |
1220 |
1220 |
Total height G mm |
2032 |
2032 |
2362 |
2362 |
2464 |
2464 |
2566 |
2566 |
Air inlet N |
(2)11/2 |
(2)11/2 |
(2)11/2 |
(2)11/2 |
(2)11/2 |
(2)11/2 |
(2)2 |
(2) 2 |
Water outlet O |
(2)11/2 |
(2)11/2 |
(2)11/2 |
(2)11/2 |
(2)11/2 |
(2)11/2 |
(2)2 |
(2) 2 |
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